With MES PiSolutions: Take control of your production in real time
Our MES system for maximum production transparency
Real-time data as the key to peak performance
Production plants generate vast amounts of data every day, but only those who collect, analyze and use it in real time can optimize processes in a targeted manner, minimize downtimes and ensure product quality. MES PiSolutions connects your machines, makes key figures visible and integrates seamlessly with ERP and quality systems.
This is how the MES system pays off for you
With MES PiSolutions, you can control your production based on current data instead of gut feeling. You identify bottlenecks, react more quickly to problems and measurably increase your plant effectiveness. Quality and process data are seamlessly documented, which ensures traceability and meets regulatory requirements. The result; reduced downtime, higher quality, and more efficient use of resources.
MES PiSolutions Basic Bundle
The BASIC bundle is the introduction to digital and efficient production. It bundles all important functions to monitor machines and processes in real time, identify faults in good time and make decisions based on a clear data basis.
The OEE dashboard shows availability, performance and quality at a glance and shows where there is potential for optimization. Alarm management records events and parameter changes directly on the machine, filters them and provides the appropriate information so that failures can be prevented.
The Reporting Service enables flexible standard reports on alarms, OEE and orders, whether as a shift overview, analysis of the most frequent downtimes or detailed evaluation of individual systems. With Machine Status Classification, employees document reasons such as missing materials, robot faults or maintenance directly via tablet or mobile device, which simplifies root cause analysis and reduces downtime.
Defective parts are also not overlooked. The bad parts classification assigns errors to a cause.
The BASIC bundle therefor creates the basis for transparent production, in which problems are identified quickly, causes are clearly identified and improvements are implemented sustainably.
Add-on bundles
Simply manage production orders, assign machines and control processes directly in the system for greater overview and efficiency.
In the event of faults or discrepancies, the system automatically informs you and sends reports after the end of the shift or order completion for a better overview and faster decisions.
Automatically record target and actual data for each machine cycle, keep an eye on your processes and optimize them in a targeted manner based on clear developments.
Automatically manage and transfer machine data records with a clear structure, full traceability and immediate readiness for use.
Centrally control, clearly plan and allocate maintenance tasks in a targeted manner for greater availability and less downtime.
Keep track of your entire inventory with centrally managed assets, clear labeling, and complete documentation.
Automatically exchange data between MES, ERP and QA systems for seamless integration, quick decisions and full traceability.
Secure compliance with GAMP 5. Logging, versioning and validated inputs for regulated processes.
Get full transparency about the energy consumption, costs and CO₂ emissions of your plants and identify targeted optimization potential.
Individual functions, precisely tailored to your processes and implemented for you with the utmost care.
Industry solutions
Specialized systems for maximum efficiency in your industry
PiInject
The complete solution for plastic injection molding
PiInject is our specialized industry solution for plastic injection molding manufacturing and is based on the flexible PiSolutions modular system. In addition to the reliable recording and visualization of all relevant basic data, the focus is on seamless quality monitoring and quality assurance. Thanks to integrated traceability, the entire production history of a component can be traced at any time. For you, this means less waste, faster response to discrepancies, and clearly documented proof of quality for customers and audits.
PiAssembly
Efficiency in assembly and test automation
PiAssembly is the industry solution for companies that want to reliably control and monitor automated assembly and testing processes. Thanks to its modular design, the solution can be perfectly adapted to individual plant topologies. Standardised communication modules ensure a fast, stable and consistent connection between your PLC controllers and the system, without long integration phases. The result is smooth data exchange, transparent process control and the basis for continuous optimization in the production process.
PiGateway
The central nervous system of your production
PiGateway acts as a secure, standardized data hub between machines, systems and IT systems. It enables the bidirectional exchange of production, quality and process data in real time, regardless of manufacturer, control type or interface format. Whether connected to ERP systems, quality assurance software or external partners, PiGateway ensures stable and scalable networking. This creates the basis for continuous digital production, in which data is not only collected but also used in a targeted manner.
