MES PiSolutions
MES Manufacturing Execution System
Our MES PiSolutions Ecosystem
Our MES PiSolutions Ecosystem is tailored to your individual needs, future proof and offers security to give you peace of mind on your journey towards the Smart Factory. With our MES expertise, we implement sustainable solutions for our customers and are renowned in the MES market as a reliable partner in the Industry 4.0 and IoT environment.
Shop Floor / Driver
Our in-depth expertise in the field of automation engineering guarantees a stable and high-performance connection to your equipment. We achieve a consistent connection by developing many of the driver modules ourselves.
PiSolutions Backend
The PiSolutions backend, with the MS SQL database and the standard modules, is the basis for our industry and OEM solutions.
PiExplorer Frontend
Regardless of whether our current PiSolutions 4 frontend, the WEB frontend or an OEM solution such as SmartHMI is used as visualisation, the same PiSolutions backend always serves as the basis.
This is what we understand by Life Cycle Management! We offer our customers a sustainable solution that enables the integration of new technologies.
Adaption to Business Software
MES PiSolutions supports the connection to business software, such as ERP systems. The data content to be transferred is based on the needs of our customer. This can be limited to the transmission of order information or, for example, KPI and OEE data can be provided for central reporting to the business software.
Hardware Platform
Data acquisition and processing can continue to take place on On-Premise servers. For large data volumes or short cycle times, the data load can be distributed via a hybrid installation with an additional edge device. Furthermore, live status displays of the production as well as data analysis and pattern recognition can be covered via a cloud platform.
Reasons behind our success
Process understanding
We speak the same language as the machine and the manufacturer, thus distinguishing ourselves from the classic MES provider. We would be happy to demonstrate how our system could work for you.
Interface knowledge
Based on our experience, we have knowledge and expertise in a wide range of different interfaces. This enables us to successfully integrate our products in a variety of industries, regardless of machine type, or control system.
Customer needs
Our expertise in the field of MES, Automation Engineering and Software Engineering, helps us respond to our customers individual requirements, achieved by the knowledge and experience of our long-standing employees.
Do you know the added value and benefits of our MES PiSolutions?
- MES PiSolutions offers transparency of your production
- PiSolutions can give you an overview of availability, performance and quality monitoring (KPI dashboards)
- A modular and scalable approach makes step by step implementation possible
- Data acquisition of all equipment makes the smart factory possible
- Software life cycle management guarantees that your software is always up to date
- Clear separation between standard software and customised software ensures investment protection for the customer
- Proof that we have met the regulatory requirements will be provided (GMP)
We speak the same language as the plant manufacturers and thus distinguish ourselves from the classic MES provider. We would be happy to show you your personal added values – tailored to your production!
MES modular system – Do you want individual digitalisation for your company?
MES PiSolutions is the modular building block for our system which consists of PiInject, PiAssembly, PiGateway and OEM
Together with our customer we define what can be achieved by using an MES.
MES PiSolutions – Modules and functions
The standard modules are used for the majority of plastic injection moulding projects whereas the industry and medical modules were implemented specifically for a more specialised solution.
MS SQL-Database
The heart of MES PiSolutions is the database and the data logger. The connection to the shop floor and the data acquisition takes place via this channel. We achieve stable consistent and high-performance machine connections by developing many of the driver modules ourselves.
KPI und OEE Dashboard
The KPI Dashboard provides decision-makers with a tool for a quick overview.
The OEE dashboard enables production and shift management to react quickly to changes in availability, performance and quality losses.
Alarm Management
Recording of alarms, warnings and status messages. Different priorities and correspondingly different reactions can be assigned to the occurring incidents. The software allows to assign help information to the respective messages which can be retrieved by the operator.
As an option, the alarm conditions can be notified and sent as an email to the responsible employees.
Reporting Service
The following reports are available as standard and can be generated or printed in PDF or Excel format:
- Statistical evaluations of the alarms sorted by duration, frequency, etc. reveal weak points.
- Evaluation of the last jobs
- Evaluations of the system availability, performance and bad part
The automatic sending of reports is also included in the scope of functions.
Order / Type Management
The main function is the Management of product types and their parameters as well as their distribution to the controllers.
Additional functions such as historical storage, versioning and validation can be activated as an option. With our medical solution, these are part of the standard range of functions.
Maintenance Management
Provides preventatives maintenance for a plant or for individual machine parts. Individual maintenance tasks can be configured via a configuration dialog. Upcoming maintenance work is clearly displayed via a dialogue. After completion of the maintenance work these can be acknowledged with a comment. The time and the user name are saved automatically in the database, and also the maintenance counter is reset.
Customized Adaption
MES PiSolutions is structured in such a way that customer-specific extensions and functions can be easily integrated. With a clear separation between standard and customised software, we fulfil market requirements and ensure maintainability.
MES PiSolutions
PiInject
Industry solution for plastic injection moulding
PiAssembly
Industry solution for assmbly and test automation
PiGateway
Transparency during production for all machines
PiOEM
In collaboration with the machine manufacturer to a smart machine
We are there for you.
Please send us an email or call us on +41 44 806 64 64.